The universal testing machine is mainly used for testing of stretching, peeling and tearing of metal wire, metal foil, plastic food packaging, textile fiber, wire and cable, adhesive and plug-in industry.
Common problem

Common problem

Common Problem

[Universal testing machine]

1.Failure phenomenon: the screen is not bright

The cause of the failure:

  • (1) the power supply is not energized;
  • (2) the fuse on the digital display meter is damaged;

Remedy:

  • (1) ask a professional electrician to check the power supply;
  • (2) check the circuit for short circuit, if there is no short circuit, replace the fuse;

2.Fault phenomenon: the oil pump does not start

Fault reason:

  • (1) power supply phase loss, voltage is not normal;
  • (2) oil pump motor short circuit damage;
  • (3) digital display meter has no output voltage;

Remedy:

  • (1) ask a professional electrician to check the power supply;
  • (2) replace the oil pump motor;
  • (3) replace the digital display;

3.Failure phenomenon: powerless value display

The cause of the failure:

  • (1) the pressure sensor connector is off;
  • (2) the digital display is damaged;
  • (3) the pressure sensor is damaged;

Remedy:

  • (1) reconnect the pressure sensor;
  • (2) replace the digital display;
  • (3) replace the pressure sensor;

4.Fault phenomenon: no displacement display

The cause of the failure:

  • (1) the drop on the displacement sensor is off;
  • (2) the digital display is damaged;
  • (3) the displacement sensor is damaged;

Remedy:

  • (1) reinstall the line drop;
  • (2) replace the digital display;
  • (3) replace the displacement sensor;

5.Fault phenomenon: unable to reach full scale

The cause of the failure:

  • (1) the hydraulic oil is not full;
  • (2) the oil leakage of the pipeline interface;
  • (3) the oil leakage of the oil return valve;
  • (4) the oil supply valve is stuck;

Remedy:

  • (1) hydraulic oil is full;
  • (2) tighten the pipeline interface;
  • (3) replace the oil return valve;
  • (4) replace the oil delivery valve;

6.Fault phenomenon: oil leakage at the piston

The cause of the failure:

  • (1) the machine is not placed smoothly, the piston side is low;
  • (2) the sealing ring is damaged;

Remedy:

  • (1) The equipment is leveled as required;
  • (2) Replace the sealing ring;

7.Failure phenomenon: the middle beam can not lift

The cause of the failure:

  • (1) The digital display has no beam reducer voltage output;
  • (2) the beam reduction motor is damaged;
  • (3) the two screws are unbalanced;

Remedy:

  • (1) Replace the digital display;
  • (2) Replace the beam reducer;
  • (3) Contact the manufacturer for repair;

8.Fault phenomenon: abnormal sound during tensile test

The cause of the failure:

  • (1) there is impurity in the contact surface between the card board and the upper beam or the middle beam of the machine;
  • (2) the back surface of the card board has scratches;

Remedy:

  • (1) Remove the card board to clean up the impurities;
  • (2) Polish the back surface of the card board with fine sandpaper;

9.Failure phenomenon: low yield value

The cause of the malfunction: the jaw and the test piece slipped to cause misjudgment;

Remedy: Replace the jaws;

10. Fault phenomenon: The digital display shows the force overload or the sensor is not installed.

The cause of the malfunction: poor contact of the sensor connector;

Remedy: Reconnect the sensor connector;

11. Fault phenomenon: the oil pump has noise

The cause of the failure: the oil pump and the motor are connected loosely;

Remedy: Tighten the screws;

[Pressure test machine]

1.Fault phenomenon: the screen is not bright

The cause of the failure:

  • (1) the power supply is not energized;
  • (2) the fuse on the digital display meter is damaged;

Remedy:

  • (1) ask a professional electrician to check the power supply;
  • (2) check the circuit for short circuit, if there is no short circuit, replace the fuse;

2.Failure phenomenon: unable to connect controller

The cause of the fault:

  • (1) The controller is powered abnormally;
  • (2) The serial port connection is poorly connected;
  • (3) The computer serial port is damaged;
  • (4) The controller serial port is damaged;

Remedy:

  • (1) restart the controller;
  • (2) reconnect the serial port connection;
  • (3) repair the serial port of the computer;
  • (4) replace the controller;

3.Failure phenomenon: the oil pump does not start

The cause of the failure:

  • (1) the power supply is out of phase, the voltage is not normal;
  • (2) the oil pump motor is short-circuited;
  • (3) the digital display has no output voltage;

Remedy:

  • (1) ask a professional electrician to check the power supply;
  • (2) replace the oil pump motor;
  • (3) replace the digital display;

4.Fault phenomenon: powerless value display

The cause of the failure:

  • (1) the pressure sensor connector is off;
  • (2) the digital display is damaged;
  • (3) the pressure sensor is damaged;

Remedy:

  • (1) reconnect the pressure sensor;
  • (2) replace the digital display;
  • (3) replace the pressure sensor;

5.Fault phenomenon: no change in pressure value

The cause of the failure:

  • (1) the controller crashes;
  • (2) the sensor line is in poor contact;
  • (3) there is a problem with the controller A/D sampling;

Remedy:

  • (1) restart the controller;
  • (2) reconnect the sensor line;
  • (3) contact the factory for repair;

6.Failure phenomenon: unable to reach full scale

The cause of the failure:

  • (1) the hydraulic oil is not full;
  • (2) the oil leakage of the pipeline interface;
  • (3) the oil leakage of the oil return valve;
  • (4) the oil supply valve is stuck;

Remedy:

  • (1) hydraulic oil is full;
  • (2) tighten the pipeline interface;
  • (3) replace the oil return valve;
  • (4) replace the oil delivery valve;

7. Failure phenomenon: oil leakage at the piston

The cause of the failure:

  • (1) the machine is not placed smoothly, the piston side is low;
  • (2) the sealing ring is damaged;

Remedy:

  • (1) The equipment is leveled as required;
  • (2) Replace the sealing ring;

8.Fault phenomenon: the oil pump has noise

The cause of the failure: the oil pump and the motor are connected loosely;

Remedy: Tighten the screws;

9.Failure phenomenon: the piston does not rise

The cause of the failure:

  • (1) the initial opening of the valve port is too small;
  • (2) the digital valve is stuck;
  • (3) the pressure reducing valve is stuck;

Remedy:

  • (1) adjust the initial opening of the valve port;
  • (2) replace the digital valve;
  • (3) replace the pressure reducing valve;

10. Failure phenomenon: the piston rises too fast

The cause of the failure:

  • (1) the initial opening of the valve port is too large;
  • (2) the digital valve is stuck;

Remedy:

  • (1) adjust the initial opening of the digital valve;
  • (2) replace the digital valve;
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